SportageMotor

Kia Sportage: Preparation for assembly - Replacing body panel

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body / Preparation for assembly - Replacing body panel

Preparation for assembly

1. Spot weld finish

Use a disk grinder or similar tool to finish spot weld mark. Do not grind more than is necessary to smooth surface.

2. Panel preparation

2. Panel preparation

Repair any bent or uneven areas with a hammer to improve the assembly process.

3. Cutting a rough area for a new part

3. Cutting a rough area for a new part

When rough cutting an area for a new part, leave a tolerance of 30~50 mm.

4. Preparation for spot welding

4. Preparation for spot welding

Remove paint on spot welded area and on the area overlapped by the new part using a belt sander or similar tool.

5. Drilling a hole for plug welding

5. Drilling a hole for plug welding

If the thickness of the part to be welded is less than 3 mm, drill a 5~6 mm diameter hole. If the thickness of the part to be welded is greater than 3 mm, drill a hole using a 7 mm diameter drill.

Notice

  • Do not spot weld where thickness is greater than 3 mm.

Assembly - Replacing body panel

    READ NEXT:

     Assembly - Replacing body panel

    Assembly 1. Checking welding and fitting in advance When assembling a new part, measure the dimensions of each part according to the body dimensions given in Section 31, and set part to the

     Fender apron panel assembly

    Welding part Setion Cowl panel assembly Welding part Section Dash panel assembly Welding part Section Center floor panel assembly Welding part Section Re

     Body dimensions

    Body dimension indications Projected dimensions The projected dimension indicates a dimension from a reference point on the body. (Height may be different in some cases). Straight-line dimension

    SEE MORE:

     Refrigerant line | Compressor

    Components and Components Location  Component Location Repair procedures Replacement 1. Discharge refrigerant from refrigeration system. 2. Replace faulty tube or hose. CAUTION Cap the open fittings immediately to keep moisture or dirt out of the system. 3. Tighten joint of bolt or nu

     Window opening and closing

    Windows The doors of this vehicle are equipped with power windows that can be operated by a switch. Driver's door power window switch Front passenger's door power window switch Rear door (left) power window switch Rear door (right) power window switch Power window lock swit

    Content

    2022-2026 © - www.sportagemotor.com | Privacy Policy