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Kia Sportage: Notes when welding body

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body

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 Disassembling spot welded area

Most body parts are spot welded. In order to disassemble the damaged area, it is best to disassemble the spot welded area from the body frame using a spot cutter or candle type edge drill bit. Do

 Spot welding

1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original num

 Disassembly - Replacing body panel

Disassembly 1. Body measurement Before disassembling, measure the damaged area according to the dimensions supplied in Body Dimension, Section 31. If deformation is present, use a frame str

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 Inspection - Repair procedures

Connecting Rod 1. Check the connecting rod end play. Using a feeler gauge, measure the end play while moving the connecting rod back and forth. End play: Standard : 0.10 ~ 0.25mm (0.0039 ~ 0.0098in.) Limit: 0.35mm (0.0138in.) If out-of-tolerance, install a new connecting rod. If sti

 Forward Collision-Avoidance Assist malfunction and limitations

Forward Collision-Avoidance Assist malfunction Check Forward Safety system When Forward Collision-Avoidance Assist is not working properly, the warning message will appear, and the () and ( ) warning lights will appear on the cluster. Forward Collision-Avoidance Assist disabled

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