Kia Sportage: Notes when welding body
Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body
- Disassembling spot welded area
- Spot welding
- Disassembly - Replacing body panel
- Preparation for assembly - Replacing body panel
- Assembly - Replacing body panel
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Disassembling spot welded area
Most body parts are spot welded. In order to disassemble the damaged area, it
is best to disassemble the spot
welded area from the body frame using a spot cutter or candle type edge drill
bit. Do
Spot welding
1. Commercial spot welding machines do not perform
as well as the machines used in the manufacturing
process. When spot welding, increase the number
of spot welds by 30% (1.3 times the original num
Disassembly - Replacing body panel
Disassembly
1. Body measurement
Before disassembling, measure the damaged area
according to the dimensions supplied in Body
Dimension, Section 31. If deformation is present,
use a frame str
SEE MORE:
Components and Components Location | Repair procedures
Components (1)
Brake booster
Master cylinder assembly
O-ring
Components (2)
[2.0T - GDI ENGINE ONLY]
Vacuum pump
Bracket
Repair procedures
Brake Booster Operating Test
For simple checking of the brake booster operation, carry out the foll
Interior light adjustment switch
The brightness of the instrument panel
illumination is changed by pressing the
illumination control button ("+" or "-")
when the ignition switch or ENGINE
START/STOP button is ON, or the tail
lamps are turned on.
WARNING
Never adjust the instrument cluster
while drivi
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