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Kia Sportage: Notes when welding body

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body

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 Disassembling spot welded area

Most body parts are spot welded. In order to disassemble the damaged area, it is best to disassemble the spot welded area from the body frame using a spot cutter or candle type edge drill bit. Do

 Spot welding

1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original num

 Disassembly - Replacing body panel

Disassembly 1. Body measurement Before disassembling, measure the damaged area according to the dimensions supplied in Body Dimension, Section 31. If deformation is present, use a frame str

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 Oil Cooler | Oil Pressure Switch

Repair procedures Removal 1. Loosen the drain plug, and drain the coolant. Remove the radiator cap to speed draining. 2. Disconnect the oil cooler coolant hoses (A). З. Remove the oil filter (A). 4. Loosen the mounting bolt (A) and remove the oil cooler assembly (B). Installatio

 Malfunction and limitations

Malfunction A: Check High Beam Assist (HBA) system When High Beam Assist is not working properly, the 'Check High Beam Assist (HBA) system' warning message will appear and warning light () will appear on the cluster. Have the function inspected by an authorized Kia dealer. Limita

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