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Kia Sportage: Notes when welding body

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body

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 Disassembling spot welded area

Most body parts are spot welded. In order to disassemble the damaged area, it is best to disassemble the spot welded area from the body frame using a spot cutter or candle type edge drill bit. Do

 Spot welding

1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original num

 Disassembly - Replacing body panel

Disassembly 1. Body measurement Before disassembling, measure the damaged area according to the dimensions supplied in Body Dimension, Section 31. If deformation is present, use a frame str

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 Driving your vehicle

Be sure the exhaust system does not leak The exhaust system should be checked whenever the vehicle is raised to change the oil or for any other purpose. If you hear a change in the sound of the exhaust or if you drive over something that strikes the underneath side of the vehicle, have the

 Intercooler

Components and Components Location  Components Recirculation hose Intercooler inlet hose & pipe assembly Intercooler outlet hose & pipe assembly Intercooler mounting bracket Intercooler upper mounting insulator Intercooler Intercooler lower mounting insulator

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