Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
SEE MORE:
General Safety Information and
Caution
Instructions
When Handling Refrigerant
1. R-134a liquid refrigerant is highly volatile. A drop on the skin of your
hand could result in localized frostbite.
When handling the refrigerant, be sure to wear gloves.
2. It is standard practice to wear goggles or glasses to protect your ey
Components and Components Location | Front Seat Belt
Components
Front seat belt
Height adjuster
Rear seat belt
Rear seat belt [Center]
Rear seat belt buckle
Front Seat Belt
Repair procedures
Replacement
Front Seat Belt Replacement
CAUTION
When installing the belt, make sure not to damaged the pre
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