Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Checking the engine oil level
Engine oil is used for lubricating, cooling,
and operating various hydraulic components
in the engine. Engine oil consumption
while driving is normal, and it is
necessary to check and refill the engine
oil regularly. Also, check and refill the oil
level within the recommended maintenance
sche
Transmission overheated
Transmission Hot! Park with engine
on
Trans cooled. Resume driving
When driving on muddy and sandy
roads under the severe condition, the
transmission could be overheated.
When the transmission is overheated,
the safe protection mode engages
and the "Transmission Ho
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