Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions
given in Section 31, and start welding
after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria
below:

Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of
0.1 in (3 mm) because it greatly
affects welding strength. When possible, spot welding should be done between
the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same
material as the body panel, and check the
welding strength.

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Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
SEE MORE:
Components and Components Location
Components
Connector Pin Information
Connector A (14 Pin)
Ground 1
A_ACC
A_IGN2
A_IGN1
VBAT_CPU
VBAT_LOAD
Ground 2
-
O_Exterior buzzer
O_ACC Relay
O_IGN1 Relay
O_IGN2 Relay
O_Starter Relay
-
Connector Ð’ (26 Pin)
-
If you have a flat tire, the Low Tire Pressure
telltale will come on. Have the flat
tire repaired by an authorized Kia dealer
as soon as possible or replace the flat
tire with the spare tire.
CAUTION
Repair Agents
Never use a puncture-repairing agent
not approved by Kia to repair and/or
inf