Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
SEE MORE:
Components and ComponentsLocation | Removal - Repair procedures
Components (1)
[Hand Type] / [Foot Type]
Parking brake pedal assembly
Front parking brake cable (Foot type only)
Equalizer assembly
Rear parking brake cable
Parking brake lever assembly
Components (2)
[2WD]
Backing plate
Brake shoe
Sh
Output Speed Sensor
Description and Operation
Description
The output speed sensor is a vital unit that measures the rate of rotation of
the transaxle's turbine shaft and output
shaft, and delivers the readings to the TCM. The sensor provides critical input
data that's used in feedback control,
dam
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