Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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General Information
Specifications
Specifications
Front Suspension
Rear Suspension
Wheel & Tire
Wheel Alignment
Tightening torque
Front Suspension
Rear Suspension
Special Service Tools
Special Service Tools
Troubleshooting
Troubleshooting
Wheel/tire noise, vibration
High Beam Assist (HBA)
A: Vehicle Settings
Lights
High Beam Assist
With the ENGINE START/STOP button in
the ON position, select 'Lights ? High
Beam Assist' from the Settings menu to
turn on High Beam Assist and deselect
to turn off the function.
WARNING
For your safety, adjust your high beam
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