Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
READ NEXT:
Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
SEE MORE:
Wheel alignment and tire balance
The wheels on your vehicle were
aligned and balanced carefully at
the factory to give you the longest
tire life and best overall performance.
If you notice unusual tire wear or
your vehicle pulling one way or the
other, the alignment may need to be
reset.
If you notice your vehicle vibra
Changing tires
WARNING
A vehicle can slip or roll off of a jack
causing serious injury or death to you or
those nearby. Take the following safety
precautions:
Never place any portion of your body
under a vehicle that is supported by a
jack.
NEVER attempt to change a tire in the
lane of traffic. ALW
Content
- Home
- Kia Sportage - Fifth generation (NQ5) - (2022-2026) - Owner's Manual
- Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual
- Kia Sportage Third generation (SL) - (2011-2016) - Service and Repair Manual
- Sitemap
- Top articles
