Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Towing
If the vehicle needs to be towed, call a professional towing service. Never
tow vehicle with just a rope or chain. It is
very dangerous.
Emergency Towing
There are three popular methods of towing a vehicle:
The operator loads the vehicle on the back of truck. This is best way of
tran
Auto stop
Idle Stop and Go (ISG) system
The Idle Stop and Go (ISG) system
reduces fuel consumption by automatically
shutting down the engine when the
vehicle is at a standstill. (For example:
red light and traffic jam)
The engine starts automatically as soon
as the starting conditions are met.
The I
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