Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
SEE MORE:
Components and Components Location | Panoramaroof Switch | Panoramaroof Motor
Component Location
Panoramaroof
Panoramaroof switch
Panoramaroof motor & controller
Components
Panoramaroof frame assembly
Panoramaroof impact cross member assembly
Panoramaroof mechanism assembly
Polypropylene (PP) bumper repairability
The three types of damaged bumpers shown below can
be repaired. Because of cost and quality
considerations, bumpers with more damage may be
repaired, but replacing the bumper is encouraged.
1. If a hole on a bumper is less than 2 in.(50 mm).
2. If a crack on a bumper is less than 4 in.(100 mm
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