Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Repair procedures | Components and Components Location
Component Replacement After Deployment
NOTE
Before doing any SRS repairs, use the GDS Pro to check for DTCs. Refer to the Diagnostic Trouble Code list for repairing of the related DTCs.
When the front airbag(s) deployed after a collision, replace the following items.
SRSCM
Deployed
Replacing front turn signal lamp (Bulb type)/
Replacing rear turn signal lamp, stop lamp (Bulb type)
Replacing front turn signal lamp (Bulb type)
Turn off vehicle and disconnect the
negative terminal from the battery.
Remove the socket from the assembly
by turning the socket counterclockwise
until the tabs on the socket align
with the slots on the assembly.
Remove the bulb
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