Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Schematic Diagrams, Description and Operation
Schematic Diagrams
System Block Diagram
Component Parts And Function Outline
* ETS : Electronic Throttle System
Description and Operation
Cruise Control
The cruise control system is engaged by the cruise "ON/OFF" main switch
located on right of steering wheel
colum
Crash Pad
Components and Components Location
Components
Main crash pad assembly
Crash pad side cover
[LH]
Crash pad side cover
[RH]
Cluster fascia panel
Reinforcing panel
Crash pad lower panel
Center fascia panel
Crash pad garnish
Glove box housing
Glove box
Cowl cross bar
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