Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Steering Gear box
Components and Components
Location
Components
Tie rod end
Locknut
Bellows
Bellows band
Tie rod
Rack bar
Dust packing
Pinion assembly
Dust cap
Oil seal
Ball bearing
Needle bearing
Lock nut
Yoke plug
Yoke spring
O-ring
Spring
Support yoke assembly
Rep
Seat belt restraint system
Seat belts are designed to bear upon the
bony structure of the body, and should
be worn low across the front of the pelvis,
chest and shoulders.
Seat belt restraint system
For maximum restraint system protection,
the seat belts must always be used
whenever the vehicle is moving.
A properl
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