SportageMotor

Kia Sportage: Assembly

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / General information / For best results / Assembly

Measuring dimensions before welding

When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.

Caution when welding

The number of welding points should be determined based on the criteria below:

Caution when spot welding

Caution when spot welding

  • The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
  • Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.

Rustproof treatment after assembly

    READ NEXT:

     Rustproof treatment after assembly

    Body sealing Apply body sealer where necessary. Applying rustproof material Apply rustproofing material (wax, oil, etc.) behind welded area. Applying undercoat Apply undercoat on the body where

     Vehicle lift (2-Support type) and safety stand positions

    1. Place the lift blocks under the support points as shown in the illustration. 2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly supported. 3. Raise the hoist to fu

     Body structure

    SEE MORE:

     Declaration of Conformity

    FCC This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses a

     Battery recharging

    Your vehicle has a maintenance-free, calcium-based battery. If the battery becomes discharged in a short time (because, for example, the headlamps or interior lights were left on while the vehicle was not in use), recharge it by slow charging (trickle) for 10 hours. If the battery g

    Content