Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
SEE MORE:
Fender panel & Hood panel & Tail gate panel
Hood panel assembly
Hood hinge assembly
Fender panel
Tail gate panel assembly
Tail gate hinge assembly
Door panel
Front door panel assembly
Rear door panel assembly
Front door hinge assembly
Rear door hinge assembly
Distributing the sealant
Immediately drive approximately 4 ~
6 miles (7 ~ 10 km or, about 10min) to
evenly distribute the sealant in the
tire.
CAUTION
Do not exceed a speed of 50 mph (80
km/h). If possible, do not fall below a
speed of 12 mph (20 km/h).
While driving, if you experience any
unusual vib
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