Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Mode Control Actuator
Components and
Components Location
Component Location
Description and Operation
Description
The mode control actuator is located at the heater unit.
It adjusts position of mode door by operating mode control actuator based on
signal of Ð/С control unit. Pressing
mode s
Components and Components Location | Rear Wiper Motor
Component Location
Rear wiper motor assembly
Head cap
Rear wiper motor mounting bolt
Rear wiper motor mounting hole
Pad cap
Hexagonal nut
Cover
Rear wiper arm & blade
Rear wiper arm nut
Rear Wiper Motor
Repair procedures
Inspect
Content
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