Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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DBC Switch
Description and Operation
Description
The DBC function is the acronym word of Downhill Brake Control function. When
a vehicle goes down the hill, just
pushing the DBC switch enables the car to keep its vehicle's speed at a constant
value without operating the brake
pedal. The DBC f
Vehicle Auto Shut-off system
If your vehicle is parked and the engine
is left on for a long period of time, the
engine will turn off automatically to help
reduce fuel consumption and prevent
accidents caused by carbon dioxide poisoning.
Operating Conditions
Vehicle Auto-Shut Off timer operates
when all the following cond
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