Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Components and Components Location | Windshield Wiper-Washer Switch
Component Location
Windshield wiper arm & blade
Wiper & washer switch
Windshield washer hose
Windshield wiper motor & linkage
Washer motor (Front)
Washer reservoir
Washer motor (Rear)
Rear washer hose & nozzle
Front wiper relay (
Seat Heater
Components and Components Location
Component Location
[Driver Seat / Assist Seat]
[Rear Seat]
Repair procedures
Removal
1. Remove the seat back cover and cushion cover.
(Refer to the BD group - "Front seat")
2. Remove the driver / assist seat back heater (A) and cus
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