Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
SEE MORE:
Opening the liftgate
Power liftgate(if equipped )
Power liftgate open/close button
Power liftgate handle switch
Power liftgate close button
Power liftgate open/close button
NOTICE
If ignition switch or ENGINE START/
STOP button is ON position, the power
liftgate can operate wh
Components and Components Location | Instrument Cluster
Component Location
Cluster assembly
Seat belt switch
Vehicle speed sensor
Engine coolant temperature sender
Oil pressure switch
Brake fluid level warning switch
Parking brake switch
Door switch
Fuel gauge sender
Tailgate switch
Wheel
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