Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Front seat adjustment for power seat
The front seat can be adjusted by using
the control switches located on the outside
of the seat cushion.
Before driving, adjust the seat to the
proper position so you can easily control
the steering wheel, pedals and switches
on the instrument panel.
CAUTION
Power seating adjustments
T
Refrigerant line | Compressor
Components and Components Location
Component Location
Repair procedures
Replacement
1. Discharge refrigerant from refrigeration system.
2. Replace faulty tube or hose.
CAUTION
Cap the open fittings immediately to keep moisture or dirt out of the system.
3. Tighten joint of bolt or nu
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