Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Cruise Control (CC)
Cruise Control (CC) (if equipped)
Cruise indicator
Set speed
Cruise Control will allow you to drive at
speeds above 20 mph (30 km/h) without
depressing the accelerator pedal.
Cruise Control operation
To set speed
Accelerate to the desired speed,
which must be more than 20 mph
Front Disc Brake
Components and Components Location
Components
Guide rod bolt
Bleed screw
Caliper bracket
Caliper body
Inner pad shim
Brake pad
Pad retainer
Repair procedures
Removal
1. Remove the front wheel & tire.
Tightening torque:
88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79
Content
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- Kia Sportage Third generation (SL) - (2011-2016) - Service and Repair Manual
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