Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
READ NEXT:
Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
SEE MORE:
Steps For Determining Correct Load Limit
Locate the statement "The combined
weight of occupants and
cargo should never exceed XXX
kg or XXX lbs.'' on your vehicle's
placard.
Determine the combined weight
of the driver and passengers that
will be riding in your vehicle.
Subtract the combined w
General Information
Specifications
Specifications
Tightening Torque
Special Service Tools
Special Tools
Troubleshooting
Troubleshooting
Content
- Home
- Kia Sportage - Fifth generation (NQ5) - (2022-2026) - Owner's Manual
- Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual
- Kia Sportage Third generation (SL) - (2011-2016) - Service and Repair Manual
- Sitemap
- Top articles
