Kia Sportage: Exhaust Manifold
Components and
Components Location
Components
- Hear protector
- EWGA (Electric Waste Gate
Actuator)
- C-ring
- Turbo manifold module
- Turbocharger stay
- Turbo adapter gasket
- Turbo adapter
- Turbo adapter heat protector
- Oil drain pipe assembly
- Turbocharger oil drain gasket
- Oil feed pipe & hose assembly
- Oil drain gasket
- Exhaust manifold gasket
- Turbocharger water feed hose
- Turbocharger water drain hose
Repair procedures
Removal and Installation
1. Remove the engine cover.
2. Disconnect the battery negative terminal (A).
Tightening torque
4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft)
3. Disconnect the oxygen sensor connector (A).
4. Remove the exhaust manifold heat protectors (A).
Tightening torque:
7.8 ~ 11.8N.m (0.8 ~ 1.2kgf.m, 5.8 ~ 8.7lb-ft)
CAUTION
Check that engine is cool enough to work.
5. Remove the front muffler (A).
Tightening torque:
39.2 ~ 58.8 N.m (4.0 ~ 6.0 kgf.m, 28.9 ~ 43.4 lb-ft)
6. Support the sub frame (A) with a floor jack, and then remove the sub frame
mounting bolts and nuts.
Tightening torque:
176.5 ~ 196.1 N.m (18.0 ~ 20.0 kgf.m, 130.2 ~ 144.7 lb-ft)
NOTE
- After removing the sub frame mounting bolt, the engine and transaxle
assembly may fall downward, and
so support them securely with floor jack.
- Verify that the hoses and connectors are disconnected before removing
the engine and transaxle
assembly.
7. Disconnect the turbocharger water feed hose (A) and the water drain hose
(B).
8. Remove the turbocharger stay (A) and then disconnect the oil drain pipe
(B) and gasket.
Tightening torque:
Bolts (C): 18.6 ~ 27.5N.m (1.9 ~ 2.8kgf.m, 13.7 ~ 20.3lb-ft)
Bolts (D ): 49.0 ~ 53.9N.m (5.0 ~ 5.5kgf.m, 36.2 ~ 39.8lb-ft)
Bolts (E ): 7.8 ~ 11.8N.m (0.8 ~ 1.2kgf.m, 5.8 ~ 8.7lb-ft)
NOTE
When installing, clean the gasket surface and replace the oil drain pipe
gasket with new one.
9. Disconnect the oil feed pipe (A) and then remove the turbo manifold module
(B).
Tightening torque
Oil feed pipe eye bolt:
11.8 ~ 17.7N.m (1.2 ~ 1.8kgf.m, 8.7 ~ 13.0lb-ft)
Turbo manifold module nuts:
49.0 ~ 53.9N.m (5.0 ~ 5.5kgf.m, 36.2 ~ 39.7lb-ft)
CAUTION
When installing the oil feed pipe & hose, make sure the stopper (A) don't
touch the compressor housing.
Be careful not to bend or crush the pipe & hose.
NOTE
When installing, be sure the eye bolt о-rings are completely seated in
both hole of oil feed pipe.
NOTE
When installing, replace with a new gasket.
When installing the turbo manifold module, tighten the nuts with pre-torque
first, and then tighten the nuts with
specified torque in the sequence shown.
10. Remove the turbo manifold module gasket (A).
11. Installation is reverse order of removal.
NOTE
- Always use the new turbo manifold module and turbo adapter gaskets
when replacing.
- Always use a new turbocharger nuts and, exhaust manifold nuts when it
is removed.
- Take care whether the oil feed pipe & hose assembly is interfered
with turbo manifold module and any
surrounding parts.
- If the oil feed pipe & hose is damaged, engine oil is not supplied
sufficiently to the turbocharger then it
may damage the turbocharger. If the oil drain pipe & hose is damaged and
clogged, engine oil is not
drained smoothly then it may cause oil leaks from the turbocharger. Be care
fill the oil feed pipe &
hose not to damage. (bent, crushed, tom or cracked).
READ NEXT:
Components and
Components Location
Components
Turbine housing
Turbine inlet
Turbine outlet
Compressor housing
Compressor inlet
Compressor outlet
Center housing
EWGA (Electr
Components and
Components Location
Components
Recirculation hose
Intercooler inlet hose & pipe
assembly
Intercooler outlet hose & pipe
assembly
Intercooler mounting bra
Components and Components
Location
Components
Front muffler
Catalytic converter
Center muffler
Main muffler
Gasket
Repair procedures
Removal and Installation
1. Remove the f
SEE MORE:
Components and Components Location
Components
Panoramaroof frame assembly
Movable glass assembly
Wind deflector assembly
Mechanism assembly
Impact bracket
Impact cross member
assembly
EMC metal sheet
Motor assembly
Repair procedures
Replacement
Movable Glass R
Repair procedures
Refilling And Bleeding
WARNING
Never remove the radiator cap when the engine is hot. Serious scalding
could be caused by hot fluid under high
pressure escaping from the radiator.
CAUTION
When pouring engine coolant, be sure to shut the relay box lid and not to
let coolant