SportageMotor

Kia Sportage: Intercooler

Kia Sportage Third generation (SL) - (2011-2016) - Service and Repair Manual / Engine Mechanical System / Intake And Exhaust System / Intercooler

Components and Components Location

 Components

  1. Recirculation hose
  2. Intercooler inlet hose & pipe assembly
  3. Intercooler outlet hose & pipe assembly
  4. Intercooler mounting bracket
  5. Intercooler upper mounting insulator
  6. Intercooler
  7. Intercooler lower mounting insulator

Repair procedures

Removal and Installation

1. Disconnect the battery negative terminal (A).

Tightening torque 4.0 ~ 6.0N.m (0.4 ~ 0.6kgf.m, 3.0 ~ 4.4lb-ft)

2. Remove the air cleaner assembly.

2. Remove the air cleaner assembly.

  1. Remove the air duct (A).
  2. Disconnect the breather hose (B), the recirculation hose (C) and the brake booster vacuum hose (D).
  3. Disconnect the air intake hose (E) and then remove the air cleaner assembly (F).

Tightening torque

Hose clamp bolt: 2.9 ~ 4.9N.m (0.3 ~ 0.5kgf.m, 2.2 ~ 3.6lb-ft)

Air cleaner assembly bolts: 7.8 ~ 9.8N.m (0.8 ~ l.0kgf.m, 5.8 ~ 7.2lb-ft)

3. Disconnect the recirculation valve connector (A) and the vacuum hose (B),

3. Disconnect the recirculation valve connector (A) and the vacuum hose (B), and then remove the intercooler inlet pipe assembly (C).

4. Disconnect the boost pressure sensor connector (A) and then remove the

4. Disconnect the boost pressure sensor connector (A) and then remove the intercooler outlet pipe & hose assembly (B).

Tightening torque 4.9 ~ 6.9 N.m (0.5 ~ 0.7 kgf.m 3.6 ~ 5.1 lb-ft)

5. Remove the under cover (A).

5. Remove the under cover (A).

Tightening torque: 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

6. Remove the front bumper. (Refer to BD group)

6. Remove the front bumper. (Refer to BD group)

7. Remove the front bumper upper stiffner (A).

8. Remove the radiator upper cover (A).

8. Remove the radiator upper cover (A).

9. Remove the intercooler upper mounting bracket (A) and then remove the

9. Remove the intercooler upper mounting bracket (A) and then remove the intercooler (B).

Tightening torque 9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

10. Installation is reverse order of removal.

10. Installation is reverse order of removal.

    READ NEXT:

     Muffler

    Components and Components Location  Components Front muffler Catalytic converter Center muffler Main muffler Gasket Repair procedures Removal and Installation 1. Remove the f

     Fuel System

     General Information

    SEE MORE:

     Temperature control

    The temperature control knob allows you to control the temperature of the air flowing from the ventilation system. To change the air temperature in the passenger compartment, turn the knob to the right for warm and hot air or to the left for cooler air. NOTICE When starting the vehicle i

     Seat Belt Buckle Switch (BS) | Passive Occupant Detection System (PODS)

    Description and Operation  Description The SRSCM shall monitor the status of the driver and front passenger seat belt buckle. The SRSCM provides one pin each for the driver and front passenger seat belt buckle status input. The seat belt buckle circuit operates from internal boost voltage s

    Content