Kia Sportage: Disassembly - Replacing body panel
Disassembly
1. Body measurement
- Before disassembling, measure the damaged area
according to the dimensions supplied in Body
Dimension, Section 31. If deformation is present,
use a frame straightener to adjust.
- When disassembling a panel, apply clamps to
prevent damage of each part, and support the
lower end of the frame to prevent deformation
during the procedure.

2. Cut and welding point selection
Cutting, if necessary, should not be done in a
reinforcement area. Select an area which will result in
the least amount of deformation after welding.

3. Cutting rough area for replacement part
Cutting should be done according to the following steps
to make disassembly easy:
- Use care when cutting an area close to a pipe or
wiring harness.
- Cut an area leaving 30~50 mm of tolerance.

4. Removing paint from an area to be spot welded
Using a torch and wire brush, remove paint completely
before beginning welding.

5. Determine a cutting method
- Cutting a spot welded area
Make a hole in the middle of spot welded area with
a punch, disassemble welded area using a spot
cutter and remove using a chisel.

- Removing brazed area
Disassemble using a torch and wire brush, and
remove with a chisel.

- Removing arc welded area
Remove plug welded area using a disk grinder and
disassemble with a chisel.

READ NEXT:
Preparation for assembly
1. Spot weld finish
Use a disk grinder or similar tool to finish spot weld
mark. Do not grind more than is necessary to smooth
surface.
2. Panel preparation
Repair any
Assembly
1. Checking welding and fitting in advance
When assembling a new part, measure the
dimensions of each part according to the body
dimensions given in Section 31, and set part to the
Welding part
Setion
Cowl panel assembly
Welding part
Section
Dash panel assembly
Welding part
Section
Center floor panel assembly
Welding part
Section
Re
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Description and Operation
Description
Fuel Pressure Regulator Valve is installed on the high pressure fuel pump and controls fuel flow flowing into the injectors in accordance with the ECM signal calculated based on various engine condition.
Specifications
Specification
Troubl
Operating conditions
Smart Cruise Control will operate when
the following conditions are satisfied.
Basic function
The gear is in D (Drive)
The driver's door is closed
EPB (Electronic Parking Brake) is not
applied
Your vehicle speed is within the operating
speed range
When