Kia Sportage: Disassembly
Measuring dimensions before beginning
Measure the dimensions of the damaged area according to the body dimension
drawings before disassembling
and repairing. Adjust dimensions with body frame adjuster if deformed.
Selecting cutting area
Select a cutting area that is easily accessible and that is prone to the
least amount of distortion when welding.
Select an area that would allow the new part to overlap repair area by 1.2~2.0
in (30~50 mm).
Protecting body from damage
Secure the body with clamps and jacks to prevent damage to the body when
working on it.

Disassembling related parts
Use caution when removing body molding and trim from
the area to be worked. Apply masking tape where
needed to prevent damage to the part being removed
or to the vehicle body. Before starting repairs, check if
pipes, hoses or electrical components are present near
damaged area.

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Applying spot sealer
Remove paint from the surface of new parts and body to be spot welded, and
apply spot sealer for rustproofing.
Selecting a welding method
If the thickness of the area to be w
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions
given in Section 31, and start welding
after checking the gaps with nearby parts.
Caut
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
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Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the vehicle is
being driven in severe conditions, more
frequent oil and filter changes are
required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks,
Wax the vehicle when water will no longer
bead on the paint.
Always wash and dry the vehicle before
waxing. Use a good quality liquid or
paste wax, and follow the manufacturer's
instructions. Wax all metal trim to
protect it and to maintain its luster.
Removing oil, tar, and similar m