Kia Sportage: Preparation of assembly
Applying spot sealer
Remove paint from the surface of new parts and body to be spot welded, and
apply spot sealer for rustproofing.
Selecting a welding method
If the thickness of the area to be welded with the panels overlapped is
greater than 0.1 in (3 mm), do plug welding
using a carbon arc welding machine.
Machining holes for plug welding
Drill a hole of approximately 0.2~0.24 in (5~6 mm) in
diameter in those areas which are not suitable for spot
welding.
Adjusting a new part
The new part should be cut larger than the repair area,
overlapping the repair area by 1.2~2.0 in (30~50 mm).
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Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions
given in Section 31, and start welding
after checking the gaps with nearby parts.
Caut
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Description and Operation
Description
Based on information from various sensors, the ECM can calculate the fuel
amount to be injected. The fuel injector
is a solenoid-operated valve and the fuel injection amount is controlled by
length of injection time. The ECM
controls each injector
Components and Components Location
Component Location
Repair procedures
Replacement
1. Discharge refrigerant from refrigeration system.
2. Replace faulty tube or hose.
CAUTION
Cap the open fittings immediately to keep moisture or dirt out of the system.
3. Tighten joint of bolt or nu