Kia Sportage: Preparation of assembly
Applying spot sealer
Remove paint from the surface of new parts and body to be spot welded, and
apply spot sealer for rustproofing.
Selecting a welding method
If the thickness of the area to be welded with the panels overlapped is
greater than 0.1 in (3 mm), do plug welding
using a carbon arc welding machine.

Machining holes for plug welding
Drill a hole of approximately 0.2~0.24 in (5~6 mm) in
diameter in those areas which are not suitable for spot
welding.

Adjusting a new part
The new part should be cut larger than the repair area,
overlapping the repair area by 1.2~2.0 in (30~50 mm).

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Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions
given in Section 31, and start welding
after checking the gaps with nearby parts.
Caut
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
SEE MORE:
Your vehicle will need service more
often when you regularly pull a trailer.
Important items to pay particular attention
to include engine oil, axle lubricant
and cooling system fluid. Brake condition
is another important item to frequently
check. Each item is covered in
this manual, and th
Description and Operation
Description
The multimedia jack on the console tipper cover is for customers who like to
listen to external portable music
players like the MP3, iPod and etc., through the vehicle's sound system when it
is linked to this jack. The customer
has this added o