Kia Sportage: Preparation of assembly
Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / General information / For best results / Preparation of assembly
Applying spot sealer
Remove paint from the surface of new parts and body to be spot welded, and apply spot sealer for rustproofing.
Selecting a welding method
If the thickness of the area to be welded with the panels overlapped is greater than 0.1 in (3 mm), do plug welding using a carbon arc welding machine.
Machining holes for plug welding
Drill a hole of approximately 0.2~0.24 in (5~6 mm) in diameter in those areas which are not suitable for spot welding.
Adjusting a new part
The new part should be cut larger than the repair area, overlapping the repair area by 1.2~2.0 in (30~50 mm).
READ NEXT:
Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions
given in Section 31, and start welding
after checking the gaps with nearby parts.
Caut
Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
SEE MORE:
Output Speed Sensor
Description and Operation
Description
The output speed sensor is a vital unit that measures the rate of rotation of
the transaxle's turbine shaft and output
shaft, and delivers the readings to the TCM. The sensor provides critical input
data that's used in feedback control,
dam
Turn Signal Lamp | Room Lamp
Repair procedures
Removal
Rear Turn Signal Lamp
1. Disconnect the negative (-) battery terminal.
2. Remove the rear bumper.
(Refer to BD group - "Rear Bumper")
3. Disconnect the connector. Remove the rear turn signal lamp (A) after loosening 5 screws.
4. Replace the bulb (A
Content
- Home
- Kia Sportage - Fifth generation (NQ5) - (2022-2025) - Owner's Manual
- Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual
- Kia Sportage Third generation (SL) - (2011-2016) - Service and Repair Manual
- Sitemap
- Top articles
