Kia Sportage: Preparation of assembly
Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / General information / For best results / Preparation of assembly
Applying spot sealer
Remove paint from the surface of new parts and body to be spot welded, and apply spot sealer for rustproofing.
Selecting a welding method
If the thickness of the area to be welded with the panels overlapped is greater than 0.1 in (3 mm), do plug welding using a carbon arc welding machine.
Machining holes for plug welding
Drill a hole of approximately 0.2~0.24 in (5~6 mm) in diameter in those areas which are not suitable for spot welding.
Adjusting a new part
The new part should be cut larger than the repair area, overlapping the repair area by 1.2~2.0 in (30~50 mm).
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Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions
given in Section 31, and start welding
after checking the gaps with nearby parts.
Caut
Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Blade inspection
When the wipers no longer clean adequately,
the blades may be worn or
cracked, and require replacement.
To prevent damage to the wiper arms or
other components, do not attempt to
move the wipers manually.
The use of a non-specified wiper blade
could result in wiper malfunction and
failur
Noise and smoke
When inflated, the air bags make a loud
noise and leave smoke and powder in
the air inside the vehicle. This is normal
and is a result of the ignition of the air
bag inflator. After the air bag inflates,
you may feel substantial discomfort in
breathing due to the contact of your chest with bot
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