SportageMotor

Kia Sportage: Preparation of assembly

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / General information / For best results / Preparation of assembly

Applying spot sealer

Remove paint from the surface of new parts and body to be spot welded, and apply spot sealer for rustproofing.

Selecting a welding method

If the thickness of the area to be welded with the panels overlapped is greater than 0.1 in (3 mm), do plug welding using a carbon arc welding machine.

Machining holes for plug welding

Machining holes for plug welding

Drill a hole of approximately 0.2~0.24 in (5~6 mm) in diameter in those areas which are not suitable for spot welding.

Adjusting a new part

Adjusting a new part

The new part should be cut larger than the repair area, overlapping the repair area by 1.2~2.0 in (30~50 mm).

Assembly

    READ NEXT:

     Assembly

    Measuring dimensions before welding When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts. Caut

     Rustproof treatment after assembly

    Body sealing Apply body sealer where necessary. Applying rustproof material Apply rustproofing material (wax, oil, etc.) behind welded area. Applying undercoat Apply undercoat on the body where

     Vehicle lift (2-Support type) and safety stand positions

    1. Place the lift blocks under the support points as shown in the illustration. 2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly supported. 3. Raise the hoist to fu

    SEE MORE:

     Electronic Stability Control (ESC) system

    The Electronic Stability Control (ESC) is designed to stabilize the vehicle during cornering maneuvers. ESC applies the brakes on individual wheels and intervenes with the vehicle management system to stabilize the vehicle. ESC will not prevent accidents. Excessive speed in turns, abru

     Body Side Moldings

    Repair procedures  Replacement Roof Rack Replacement CAUTION When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damaged. Put on gloves to protect your hands. Take care not to scratch the body surf

    Content

    2022-2026 © - www.sportagemotor.com | Privacy Policy