Kia Sportage: Preparation of assembly
Applying spot sealer
Remove paint from the surface of new parts and body to be spot welded, and
apply spot sealer for rustproofing.
Selecting a welding method
If the thickness of the area to be welded with the panels overlapped is
greater than 0.1 in (3 mm), do plug welding
using a carbon arc welding machine.

Machining holes for plug welding
Drill a hole of approximately 0.2~0.24 in (5~6 mm) in
diameter in those areas which are not suitable for spot
welding.

Adjusting a new part
The new part should be cut larger than the repair area,
overlapping the repair area by 1.2~2.0 in (30~50 mm).

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Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions
given in Section 31, and start welding
after checking the gaps with nearby parts.
Caution when welding
The number of welding points sho
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where necessary.
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to full height to inspect the lift points for secure su
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Roof front rail assembly
Roof rear rail assembly
Roof panel
Roof center No.1 rail
Roof center No.2 rail
Roof center No.3 rail
Roof panel (With sunroof)
Roof front rail assembly
Roof rear rail assembly
Roof panel
Sunroof
The temperature control knob allows
you to control the temperature of the air
flowing from the ventilation system.
To change the air temperature in the
passenger compartment, turn the knob
to the right for warm and hot air or to
the left fo