Kia Sportage: Spot welding
1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original number of welds).
2. When spot welding, weld in the middle of the joint.
- Spot welding on the edge of the joint will reduce welding strength.
Carbon arc welding
In areas where spot welding is not suitable, do plug welding using a carbon arc welding machine.
1. Clamp the parts to be welded together tightly. Do not exceed 1 mm of space between parts. A tolerance greater than 1 mm will reduce the strength of the welded area.
2. Weld in the middle of the flange joint.
- Drill a hole 5~6 mm on one side of the flange only, and weld within the hole.
- Do not weld on the edge of the flange joint.
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Disassembly - Replacing body panel
Disassembly
1. Body measurement
Before disassembling, measure the damaged area
according to the dimensions supplied in Body
Dimension, Section 31. If deformation is present,
use a frame str
Preparation for assembly - Replacing body panel
Preparation for assembly
1. Spot weld finish
Use a disk grinder or similar tool to finish spot weld
mark. Do not grind more than is necessary to smooth
surface.
2. Panel preparation
Repair any
Assembly - Replacing body panel
Assembly
1. Checking welding and fitting in advance
When assembling a new part, measure the
dimensions of each part according to the body
dimensions given in Section 31, and set part to the
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Body composition
Body shell
The body consists of the body shell, frame and cross members, etc, welded
together. This provides safety, durability,
noise protection, rustproofing and vibration proofing of the vehicle.
Body service holes
Body service holes are provided in the inner panel to improve serviceabili
Fuel Pressure Control Valve | Electric WGT Control Actuator
Description and Operation
Description
Fuel Pressure Regulator Valve is installed on the high pressure fuel pump and controls fuel flow flowing into the injectors in accordance with the ECM signal calculated based on various engine condition.
Specifications
Specification
Troubl
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