Kia Sportage: Spot welding
1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original number of welds).
2. When spot welding, weld in the middle of the joint.
- Spot welding on the edge of the joint will reduce welding strength.
Carbon arc welding
In areas where spot welding is not suitable, do plug welding using a carbon arc welding machine.
1. Clamp the parts to be welded together tightly. Do not exceed 1 mm of space between parts. A tolerance greater than 1 mm will reduce the strength of the welded area.
2. Weld in the middle of the flange joint.
- Drill a hole 5~6 mm on one side of the flange only, and weld within the hole.
- Do not weld on the edge of the flange joint.
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Disassembly - Replacing body panel
Disassembly
1. Body measurement
Before disassembling, measure the damaged area
according to the dimensions supplied in Body
Dimension, Section 31. If deformation is present,
use a frame str
Preparation for assembly - Replacing body panel
Preparation for assembly
1. Spot weld finish
Use a disk grinder or similar tool to finish spot weld
mark. Do not grind more than is necessary to smooth
surface.
2. Panel preparation
Repair any
Assembly - Replacing body panel
Assembly
1. Checking welding and fitting in advance
When assembling a new part, measure the
dimensions of each part according to the body
dimensions given in Section 31, and set part to the
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Adjustment - Repair procedures
Adjustment
Parking Brake Shoe Clearance Adjustment [2WD]
1. Raise the vehicle, and make sure it is securely supported.
2. Remove the rear tire and wheel.
3. Remove the plug from the disc.
4. Rotate the toothed wheel of adjuster by a screw driver until the disc is not
moving, and then retu
Output Speed Sensor
Description and Operation
Description
The output speed sensor is a vital unit that measures the rate of rotation of
the transaxle's turbine shaft and output
shaft, and delivers the readings to the TCM. The sensor provides critical input
data that's used in feedback control,
dam
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