Kia Sportage: Welding procedures
Observe the following tips when welding.
1. Wear appropriate eye protection.
2. Carefully follow the manufacturers operating
instructions for the welding machine you are using.
3. Do not weld, smoke or allow open flames around
volatile chemicals, cleaners or solvents or in any
area where they have just been used.
Body frame straightener
When using a frame straightener, do not enter the area
where the body is being straightened by the chain.
Electrical procedures
1. Disconnect the negative battery terminal.
2. Do not pull on wires when disconnecting electrical
connectors. Be careful to hold the connector itself
when disconnecting it.
3. Insert the connector until it "clicks" when connecting
the connector.
4. Handle all electrical components with care.

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Measuring dimensions before beginning
Measure the dimensions of the damaged area according to the body dimension
drawings before disassembling
and repairing. Adjust dimensions with body frame adju
Applying spot sealer
Remove paint from the surface of new parts and body to be spot welded, and
apply spot sealer for rustproofing.
Selecting a welding method
If the thickness of the area to be w
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The Anti-lock Brake System (ABS) prevents
the wheels from locking. So the
vehicle remains stable and can still be
steered.
ABS (or ESC) will not prevent accidents
due to improper or dangerous driving
maneuvers. Even though vehicle control
is improved during emergency braking,
always mainta
Adjustment
TCM Learning
When shift shock is occurred or parts related with the transaxle are replaced. TCM learning should be performed.
In the following case, TCM learning is required.
Transaxle assembly replacement
TCM replacement
TCM upgrading
1. TCM learning conditi